CONQUIP   SUPPLYING EQUIPMENT SINCE 1974



Symons Cone Crushers
DO YOU NEED TO REPLACE YOUR CURRENT
NORDBERG SYMONS™ CONE CRUSHER?

  • NEED MORE PRODUCTION?
  • NEED MORE CUBICAL PRODUCT?
  • NEED LESS DOWNTIME FOR MAINTENANCE?
  • MORE AUTOMATION?
  • DIFFICULT TO FIND A REPLACEMENT?
  • CANNOT AFFORD A NEW CRUSHER?

THERE ARE OPTIONS THAT WILL
 
  • IMPROVE PRODUCTION
  • INCREASE CUBICAL PRODUCT
  • DECREASE DOWNTIME AND MAINTENANCE
  • INCREASE BEARING LIFE
  • LOWER COSTS PER TON
  • INCREASE PROFITS!
HOW TO IMPROVE PRODUCTION?

IMPROVE THE FEED PROCESS
Remove the rock smaller than the cone discharge opening from your feed
         •    Install a scalping screen in front of the cone crusher
Improve the distribution of the feed going into the cone
         •    Install a rotating feed distributor
Improve the feed rate and head volume
         •    Improve the feed chute and increase volume of the material
               being delivered to the cone


IMPROVING AND UPDATING SYMONS CONE CRUSHERS

Increase the tons per hour of product tonnage
Increase the percentage of cubical product to meet specifications
Permit higher speeds and increased horsepower
        •    Install a Turbocharge Kit
        •    Install a hydraulic relief and adjustment kit
Lower downtime for maintenance
Extend liner life and more even wear of liners
Extend bearing and seal life
       •    Install a hydraulic power unit
       •    Install hydraulic clamping and adjustment conversion kit
       •    Install hydraulic lock posts
       •    Install an improved lubrication system

UPDATING YOUR SYMONS CONE CRUSHER IS A SHORT TERM INVESTMENT RESULTING IN LONG TERM PROFITS, PROVIDING EXCELLENT RETURN ON YOUR INVESTMENT

A CONE LIKE THIS                                   CAN LOOK LIKE THIS
    

WE PROVIDE EASY TO UNDERSTAND INSTRUCTIONS,INCLUDING ILLUSTRATIONS, AND ALL THE HARDWARE YOU NEED. ALL THESE IMPROVEMENTS CAN BE DONE LOCALLY AND MOST IN VERY FEW HOURS!


MOST OF THE FOLLOWING PRODUCTS CAN BE SHIPPED AS LCL (LESS THAN CONTAINER LOAD) TO ALL OF LATIN AMERICA
AT VERY SPECIAL PRICING PLEASE GO TO OUR
EXPORT SERVICES PAGE FOR MORE INFORMATION


FOR FURTHER INFORMATION ON ALL THESE PRODUCTS
PLEASE CONTACT US

 
“TURBOCHARGE” CONVERSION KIT FOR
NORDBERG SYMONS™  4 ¼, 5 ½, AND 7’ CONE CRUSHERS


Nordberg Symons cone crushers were built for decades of reliable service. The design was as simple as possible with features that were user friendly, and craftsmen with many years of experience built the frames and components for ruggedness and durability with American steel and pride in their work. Because of this, Symons cone crushers enjoy a worldwide reputation as rugged, durable, easy to maintain, and reliable. Now there is a conversion kit to combine all the features that made them so rugged and reliable, with more modern features to increase production and automation.

This conversion can be accomplished in stages as your budget allows, or as one package to completely modernize your Symons cone crusher. Resulting in a cone crusher that is:

•    More durable, rugged, and reliable
•    Has increased production capacity
•    Makes more cubical product
•    Easier to maintain
•    Easier and safer to operate
•    Producing profits for many more years
•    Will cost less to convert than to replace with new
 
FEATURES and BENEFITS of a Turbocharge Kit

Install a specially engineered inner eccentric bushing

•    Allows the crusher to run at higher speeds
•    Allows higher horsepower to be used
•    Produces tighter bearing clearances and reduces micro-movement
•    Speed can be varied to optimize performance
•    Improved lubrication
•    Crusher can be run empty

Install a specially engineered feed distributor head on standard and shorthead crushers

•    Allows material to feed into the crusher faster to accommodate the faster speed
•    Studies have shown up to 10% increased production

Install a specially engineered main relief valve

•    Minimizes eccentric lift during cold startup

Install hydraulic relief and clamping and adjustment

•    Increases range of discharge settings, including finer settings
•    Easier and safer discharge adjustments
•    Faster and more fine adjustments for optimum production

Install a hydraulic power unit
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HYDRAULIC RELIEF AND ADJUSTMENT SYSTEM
 

FEATURES
•    No nitrogen used in the system
•    Hydraulically clamp, lock, adjust, and clear
•    Installs easily in the field (approximately 16 hours)
•    Large clearing stroke for fast clearing
•    Simple, rugged, and very low maintenance
•    Includes hydraulic power unit for operation
BENEFITS
•    Faster and easier to remove material that cannot be crushed or plugs the cone
•    Faster and easier to adjust, and increase productivity
•    Clear plugs faster and more safely
•    Greatly reduces ring bounce, saving maintenance and repair costs
•    Allows constant clamping force for more uniform product
•    Allows smaller discharge settings for greater fines production
•    Increases productivity, safer to operate, and lowers maintenance costs
•    MORE PROFIT!
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HYDRAULIC POWER UNIT 
   
Also available as a Universal Hydraulic Power Unit for other cone crushers

The hydraulic power unit was designed with the operator in mind. It consists of an oil reservoir, electrical motor, hydraulic pumps, hydraulic valves, accumulator and other hydraulic and electrical controls. The hydraulic power unit monitors the lock post pressure to ensure it remains at the correct value. The power unit is also used to supply hydraulic power for adjusting the crusher for wear and setting changes. When adjusting, the hydraulic power unit automatically releases clamping pressure on the hydraulic lock posts while the adjustment rams are being used.
 
     
FEATURES
•    Self-contained electric powered hydraulic pump unit
•    Includes large capacity hydraulic tank
•    Switchgear and breaker box
•    Operational switches mounted on a user friendly console
•    Skid mounted
•    Heavy-duty and industry standard components for reliability and durability
BENEFITS
•    Compact design and skid mounted for ease of installation
•    One self-contained package for all your hydraulic power needs for improving your cone crusher
•    User friendly and ergonomically designed for ease of operation
•    Rams cycle automatically for hands-free operation
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HYDRAULIC CLAMPING AND ADJUSTMENT CONVERSION KITS
FOR SYMONS™  4 ¼’, 5 ½’, AND 7’ CONE CRUSHERS



•    Easy to install
•    Easy to operate
•    Engineered and built for reliability and durability
•    Increase production by decreasing downtime
•    Increase profits by increasing total yearly production of final products

Replaces the lockposts in your current Symons cone crusher. Currently available for 4 ¼’, 5 ½’, and 7’ Nordberg Symons cone crushers
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HEAVY DUTY HYDRAULIC LOCK POSTS
     More information and pictures

•    Designed for Nordberg Symons 4 ¼, 5 ½, and 7’ cone crushers
•    100% inter-changeable with current design
•    Completely sealed from dust and moisture
•    Extra heavy-duty seals and bearings for longer life and reliability
•    Eliminates side loading problems
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IMPROVED LUBRICATION SYSTEM

•    Skid mounted, compact, and can be shipped in a crate
•    Improved design with more reliable and durable components
•    Complete and ready to operate
•    Heavy-duty Viking Pump with 25-75 GPM capacity
•    200 gallon tank
•    Improved filter elements with lower replacement cost
•    Includes filter system with bypass, main relief valve, immersion oil heater, temperature switch, and other safety features to prevent unexpected failures
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ROTATING FEED DISTRIBUTOR FOR CONE CRUSHERS
    More information and pictures

Mixes and distributes the feed 360° around the feed
chamber to increase product tonnage and reduce operating costs

FEATURES
•    Can be installed on many different brands of cone crushers
•    The compact design can be easily and quickly installed above most  cone crushers for a small cost
•    Extremely simple and rugged design for years of reliable operation
•    Very little maintenance required
•    Can be easily integrated into your current control system or automation package


BENEFITS
•    The crusher can be set at the ideal setting, without causing the           crushing force to exceed the design limit, resulting in maximum product tonnage
•    The liners wear more evenly, extending their wear life and lowering  operating cost
•   Crusher abuse caused by segregated feed is reduced, resulting in less downtime and repair costs
•    Product shape is improved
•    Reduces HP/Amp draw by as much as 20%
•    With increased product tonnage and lower operating cost, your investment will be returned within 6 months or less

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Nordberg Symons is a registered trademark of Metso Minerals Inc.





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